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Reply To: Transformer Question No.34 – Designing of choke/reactor

#1786
Hamid

    Fringing flux can cause a multitude of problems. Fringing flux can reduce the overall efficiency of the converter, by generating eddy currents that cause localized heating in the windings and/or the brackets. When designing inductors, fringing flux must to be taken into consideration. If the fringing flux is not handled correctly, there will be premature core saturation. More and more magnetic components are now designed to operate in the sub-megahertz region. High frequency has really brought out the fringing flux and its parasitic eddy currents. Operating at high frequency has made the engineer very much aware of what fringing flux can do to hamper a design. So you must check the rated frequency of your chock and existing harmonics of system in operation cases. There are designs where it is important to place the gap in an area to minimize the noise that is caused by the fringing flux at the gap. The gap placement for different core configurations is shown in below Figure. The standard gap placement is shown in Figure A, C, and D. The EE or EC cores shown in Figure B, are best-suited, when the gap has to be isolated within the magnetic assembly to minimize fringing flux noise. When the gap is used as shown in Figure A, C, and D, then, only half the thickness of the calculated gap dimension is used in each leg of the core.